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If you’ve gotten this far , you’re either curious, skeptical or both. The following justifies the benefits of nipples at the hub. It is presented in a “no frills” technical manner. Enjoy!

The figure below shows the in-plane free body diagram of a rear bicycle wheel subject to a chain force (applied by the rider).

fig_06.jpg

 

The forces between the bike and the wheel are ignored since they are not of concern for this analysis. The forces in the vertical direction, while illustrated, are not considered during further analysis, since it is assumed that they are always in equilibrium. The horizontal forces are relevant and are as follows:

1)  Fchain = force from chain onto sprocket

2)  Fground = force from the ground onto the wheel (friction)

The other parameters are as follows:

1)  d =  effective radius of sprocket (distance from center of wheel to chain force)

2)  rw = effective radius of wheel (distance from center of wheel to ground)

3)  m = mass of wheel 

4)  ω,α = anglular velocity, angular acceleration respectively

5)  x,v,a = displacement, velocity, acceleration respectively

 

Summing forces in the x direction yields:

fig_07.jpg

Summing moments about the center of the wheel yields:

fig_08.jpg

Assuming that the rear wheel rolls without slip, the flowing kinematic relationship holds:
fig_09.jpg
These three equations in three unknowns can be reduced to the single equation that relates chain force to acceleration:
fig_10.jpg  
The term  meq  is the effective mass, since it is the term that relates the force supplied by the rider (through the chain) to the acceleration of the rear wheel.

To simplify the effective mass expression, it can be assumed that d is small compared to rw . Exercising this assumption changes the prior equation to:
fig_11.jpg

This expression, though a slight approximation for the rear wheel, is exact for the front wheel where d does indeed equal zero.

The importance of I  is clear. Just like mass, for a given force, acceleration will be greater for lower  I.

Moment of inertia is defined as, 

fig_12.jpg

   
where  rm  is the distance from the rotational axis to the differential mass element dm . As indicated, this can be approximated by a finite sum of masses times the square of the distance each mass is from the rotational axis. In either case it is clear that that the total moment of inertia is simply the sum of the moments of inertia of each component, because of the distributive property of the integral. Thus, the contribution to the total moment of inertia of each component can be analyzed.

To estimate the contribution of the spoke nipples to the total moment of inertia, the finite sum approximation is used.

Traditional wheel:

Spoke nipple mass (standard brass spoke nipple):    0.9 grams
Distance of spoke nipple from axis of rotation:    294 mm

Thus for a 28 hole wheel:

fig_13.jpg

Cane Creek wheel:

Spoke nipple mass (Cane Creek alloy nipples with Nylock):   0.27 grams
Distance of Cane Creek spoke nipple from axis of rotation:   22 mm

fig_14.jpg
 

Effect of Decreased Moment of Inertia

Clearly, moving the nipples to the hub drastically reduces their moment of inertia. Test data has shown that high performance wheels have moments of inertia that range from around  34 g • m2  to about 57 g • m2 . Thus, the spoke nipples can contribute from 4% to 6% the total moment of inertia.

fig_15.jpg

The effect of this on angular acceleration is readily acknowledged from the relationship,

fig_15a.jpg 

 

For a given torque, the Cane Creek design will accelerate 4%-6% faster, assuming all other things are equal. Alternatively, it requires 4%-6% less torque to achieve the same angular acceleration with a Cane Creek wheel than with a traditional wheel.

Some effects beyond angular acceleration might not be so obvious. Consider the energy in a spinning wheel,

fig_16.jpg
Now consider two wheels with identical rims, hubs, and spokes. On one wheel, the patented Cane Creek nipple at the hub design is used. The other wheel is built the traditional way, with brass nipples at the rim. Simply because the Cane Creek wheel has nipples at the hub, it will require 4%-6% less energy, depending on the wheel, to achieve the same angular velocity as the traditional wheel.
fig_17.jpg

Another way to look at it is: If two riders were able to able to put out the same amount of energy into spinning the wheels, the Cane Creek wheel would be spinning 2%-3% faster.
fig_18.jpg 
 

 

 

 
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